Welding Safety

Man working with Wealder

Welding Safety

It’s no surprise welding can cause damage to your eyes if you do not use the proper Personal Protective Equipment (PPE). But what about the rest of your body? Your hearing, skin, neck, back, head and your respiratory system are all at risk when performing welding operations. Here’s how:

Skin: When you are welding, unprotected skin is exposed to hot metal, sparks and UV radiation (arc welding). Hearing: Welding can generate noise at levels which cause hearing loss.

Respiratory: If you perform welding operations in a poorly ventilated area, you are at risk of inhaling fumes, gas and dust present in the air as a result of welding. These elements enter your lungs and can cause flu-like symptoms known as metal fume fever. While metal-fume fever may clear up in a day or two, it is possible for it to cause much more damage to your respiratory system. Head: Sparks can burn your hair, causing painful damage to your scalp and skin.

Neck and Back: Standing for long periods of time bent over your work can cause stress to your back. The traditional “nodding of the helmet” — flicking your face shield down with your head and neck just before the arc is struck — can cause neck strain. These, along with the many hazards to your eyes — burns caused by sparks, heat, molten metal and ultraviolet rays and cuts caused by flying spatter, and flash burns, commonly known as welder’s flash or arc eye — point to the importance of wearing the right PPE when welding. Talk with your supervisor about what PPE you need to protect you from the job you are doing.

Some of the most common PPE used when welding include: leather gauntlet type gloves, leather jackets, long-sleeved shirts, high top boots, welder’s helmet, welder’s cap, special filtered eyewear, face protection and hearing protection. Clothing should be made from leather, cotton or wool, and treated with flame-retardant coatings. Keep clothing dry and free of oil, grease or solvents. Pants with cuffs can collect sparks, so avoid them.

Respirators may be needed for some welding jobs. You must be properly trained in the use of the respirator and be aware when you need one. Your supervisor will be able to tell you the requirements needed when using a respirator. Welding jobs are necessary, but there are many hazards involved with the task. Protect yourself from these hazards, even when performing welding tasks off-the-job. The few minutes it takes to put on the PPE can prevent injuries that will last a lifetime.

OSHA Violation at J.U.M.P. in Boise

An Idaho construction company facing $20,000 in fines from OSHA over a fire at J.R. Simplot Co.’s new Boise headquarters will not contest the charges, according to the company’s owner. Jack McNamara, owner of Donahue McNamara Steel, said the company doesn’t dispute the veracity of safety violations contributing to the July incident, in which a fire broke out on a hydraulic lift as two workers were welding. “It is true, although we were doing everything we could to comply with OSHA rules,” McNamara said. “But things went wrong, and we’ve certainly implemented additional safeguards. According to an OSHA inspection, the Sun Valley-based company faces a total $20,484 in proposed fines for three violations, each deemed “serious.” One violation alleges that the company welded, cut or heated objects without moving either the objects themselves or any nearby fire hazards to a safe area. Reports said a safety blanket caught fire as two welders worked on the sixth floor of the building along Front Street. A second violation alleges that suitable fire extinguishing equipment was not immediately available in the work area. The third violation claims that workers were not properly protected by respirators. At the time of the incident, the Boise Fire Department said the two workers escaped injury by climbing out of the lift cage and onto a floor of the building as other employees used a fire extinguisher to battle the flames.